This is the COMPLETE factory Service Repair Workshop Manual for the Caterpillar Cat GC35K, GC40K, GC40K STR, GC45K SWB, GC45K, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR Lift Trucks. This manual is very detailed and contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes. which give you complete step by step operations on repair, assembly, disassembly, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine.
Models & Serial Numbers:
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GC35K AT87-00001-up
GC35K AT87A-00001-10230
GC35K AT87A-10231-20230
GC35K AT87A-20231-up
GC40K AT87-00001-up
GC40K AT87A-00001-10230
GC40K AT87A-10231-20230
GC40K AT87A-20231-up
GC40K STR AT87-00001-up
GC40K STR AT87A-00001-10230
GC40K STR AT87A-10231-20230
GC40K STR AT87A-20231-up
GC45K SWB AT87-00001-up
GC45K SWB AT87A-00001-10230
GC45K SWB AT87A-10231-20230
GC45K SWB AT87A-20231-up
GC45K STR AT87A-20231-up
GC45K AT88-00001-up
GC45K AT88A-00001-10230
GC45K AT88A-10231-20230
GC55K AT88-00001-up
GC55K AT88A-00001-10230
GC55K AT88A-10231-20230
GC55K AT88A-20231-up
GC55K STR AT88-00001-up
GC55K STR AT88A-00001-10230
GC55K STR AT88A-10231-20230
GC55K STR AT88A-20231-up
GC60K AT89-00001-up
GC60K AT89A-00001-10230
GC60K AT89A-10231-20230
GC60K AT89A-20231-up
GC70K AT89-00001-up
GC70K AT89A-00001-10230
GC70K AT89A-10231-20230
GC70K AT89A-20231-up
GC70K STR AT89-00001-up
GC70K STR AT89A-00001-10230
GC70K STR AT89A-10231-20230
GC70K STR AT89A-20231-up
THIS MANUAL COVERS:
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Chassis & Mast: GENERAL INFORMATION
Chassis & Mast: COOLING SYSTEM
Chassis & Mast: ELECTRICAL SYSTEM
Chassis & Mast: POWER TRAIN
Chassis & Mast: POWERSHIFT TRANSMISSION
Chassis & Mast: FRONT AXLE
Chassis & Mast: REAR AXLE
Chassis & Mast: BRAKE SYSTEM
Chassis & Mast: STEERING SYSTEM
Chassis & Mast: HYDRAULIC SYSTEM
Chassis & Mast: MASTS AND FORKS
Chassis & Mast: SERVICE DATA
Options Supplement:
REAR COMBINATION LAMP KIT
WARNING LAMP KIT
WORKING LAMP KIT
CREEP SPEED KIT
FOOT DIRECTIONAL CONTROL GROUP
ENGINE SHUTDOWN KIT (LPG models only)
ENCLOSED ALTERNATOR FIELD KIT
DISCONNECT SWITCH KIT
UL FUEL CAP KIT (Gasoline models only)
KEY KIT
BACK BUZZER KIT
DUAL ELEMENT AIR CLEANER
DUST AND FOUNDRY KIT
1. Precleaner Kit
2. Gear Pump Seal Kit
3. Magnetic Plug Kit
4. Dust-Proof Breather Kit
BACK MIRROR KIT
GM 4.3L (G6) Fuel System Supplement:
General
Maintenance
LPG Fuel System Operation .
Gasoline Fuel System Operation
LPG Fuel System Diagnostics
Gasoline Fuel System Diagnostics
Symptom Diagnosis
Schematics
Diagnostic Trouble Codes
Fuel System
Gasoline Repair Instructions
GM 4.3L, G6 Gasoline Engine Service Manual:
Forward
How to Read This Manual
Precautions
Determining When to Overhaul the Engine
Engine Replacement
Specifications
Major Nuts and Bolts Tightening Torque
Sealers, Adhesives, and Lubricants
Use of RTV and Anaerobic Sealer (Gasket Eliminator)
Diagnostic Information and Procedures
Valve Train Diagnosis (Noise Diagnosis)
Engine Mechanical
Intake Manifold
Exhaust Manifold
Cylinder Head and Valves
Oil Pan, Pump and Filter
Front Cover, Timing Chain, and Crankshaft Balancer
Balancer and Camshaft
Crankshaft, Flywheel, Rear Seal, and Bearings
Cylinder Block
Piston and Connecting Rod
Gasoline Carburetor
Electrical Throttle and Governor Control System
GM 4.3L, G6 Engine ECU Error Code Description
Ignition System and Distributor
Alternator and V-Belt
Alternator
Starter Motor
Fuel System – Gasoline
Fuel Pump and Fuel Hose
Fuel Pump Disassembly and Reassembly
Fuel System – LP
Special Tools and Equipment
GM 4.3L, G6 Engine LPG Fuel System Supplement:
1 — GENERAL INFORMATION
2 — MAINTENANCE
3 — LPG FUEL SYSTEM
4 — LPG SYSTEM DIAGNOSIS
5 — LPG SYMPTOM DIAGNOSTICS
6 — DIAGNOSTIC SCAN TOOL
7 — ENGINE WIRING SCHEMATIC
8 — ENGINE WIRE HARNESS REPAIR
9 — DIAGNOSTIC TROUBLE CODES (DTCs)
10 — SERVICING THE FUEL SYSTEM
11 — LPG PARTS DIAGRAM
12 — APPENDIX
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Model Specification: Caterpillar Cat GC35K, GC40K, GC40K STR, GC45K SWB, GC45K, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR Lift Trucks
File Format: PDF
Requirements: Adobe PDF Reader & WinZip
Language: English
Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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This manual is in PDF format, The Service Manual PDF is Fully Indexed and Bookmarked by Topic. This is an original Adobe document which equals Perfect Quality and Perfect Printing. The PDF can be searched quickly to find what you need to know in every Chapter. You can print the Entire manual or ANY Pages you want to select. You can also Zoom in on any Diagram or Picture to easily SEE EVERY PART.
Save time and money by doing your own repairs! This manual makes any repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of repair.
This manual is INSTANT DOWNLOAD. It means no shipping cost or waiting for a CD / paper manual to Arrive in the Mail. You will be able to download the file immediatly after payment is submitted. The download link will appear at the checkout page and it will be emailed to you as well.
After your payment is submitted, The Download Link will appear at the checkout page and it will also be sent to your E-Mail Address.
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